Superheated steam drying for sustainable and recyclable web-like materials

Akronym

SteamDry

Bidragets beskrivning

SteamDry develops and pilots superheated steam drying technology (SSD) for weblike materials such as paper, board, tissue, and nonwovens. SSD is expected to reduce the consumption of energy radically, leading to 60% energy savings in a drying process, representing ~40% energy savings on the entire production line. It also demonstrates a concept that can lead to CO2 emission-free paper and board manufacturing, and an increase in the share of renewable energy. In a long term, the energy savings potential in Europe is 127 TWh or 6 B€ annually for paper and board manufacturers. In addition to pulp and paper sectors, the developed concepts are expected to be suitable for chemical industry and wood processing applications. Through the developed SteamDry concept, the technology suppliers can increase their market share revenue 230-345 M€ annually in Europe. The global annual energy savings potential is 870 TWh, almost 7x of European energy savings and market potential. The developed solution can be installed on either existing infrastructure or on newbuilt machines with low CAPEX and OPEX creating new opportunities for technology suppliers and savings for the users of this technology. Results ultimately lead to the prosperity of these companies and the CO2-savings targets of the EU. Exploitation potential will be validated through the business cases calculated by technology suppliers and product manufacturers. The piloting of SSD increases knowledge of a) keeping two gas phases, air and steam, separate, b) cleaning superheated steam from biobased particles, c) operating these safely and d) AI-supported advanced control platform. This approach builds on the consortium with strong capabilities to perform the action. The consortium consists of four R&D institutes and two universities - with piloting, technology upscaling, AI, and modeling expertise - two leading technology suppliers and five product manufacturers that are potential end users for the developed technology.
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Startår

2024

Slutår

2027

Beviljade finansiering

2 460 527.25 €
Coordinator
2 460 527.25 €
Coordinator
METSä BOARD CORPORATION
47 250 €
Third party
AHLSTROM OYJ
93 750 €
Third party
METSA SPRING OY
98 093.75 €
Participant
VALMET TECHNOLOGIES OY
1 768 375 €
Participant
METSALIITTO OSUUSKUNTA
47 250 €
Third party
AHLSTROM-MUNKSJÖ SPECIALTIES (FR)
377 500 €
Participant
PILLER BLOWERS & COMPRESSORS GMBH (DE)
151 062.5 €
Participant
SMURFIT KAPPA PAPER SERVICES BV (NL)
253 750 €
Participant
FUNDACION EMPRESA UNIVERSIDAD GALLEGA (ES)
314 375 €
Participant
VDEH-BETRIEBSFORSCHUNGSINSTITUT GMBH (DE)
922 891.25 €
Participant
SAPPI MAASTRICHT BV (NL)
198 187.5 €
Participant
STICHTING WAGENINGEN RESEARCH (NL)
460 657 €
Participant
AIT AUSTRIAN INSTITUTE OF TECHNOLOGY GMBH (AT)
1 217 701.1 €
Participant
SOFIDEL SPA (IT)
115 000 €
Participant
UNIVERSIDAD DE SANTIAGO DE COMPOSTELA (ES)
384 049.38 €
Participant
UNIVERSITEIT TWENTE (NL)
932 748.75 €
Participant

Beviljat belopp

9 843 168 €

Finansiär

Europeiska unionen

Typ av finansiering

HORIZON Research and Innovation Actions

Ramprogram

Horizon Europe (HORIZON)

Utlysning

Programdel
Digital, Industry and Space (11704)
Low-Carbon and Clean Industries (11713)
Tema
Energy efficiency breakthroughs in the process industries (Processes4Planet partnership) (RIA) (HORIZON-CL4-2023-TWIN-TRANSITION-01-31)
Utlysnings ID
HORIZON-CL4-2023-TWIN-TRANSITION-01

Övriga uppgifter

Finansieringsbeslutets nummer

101137906